The brand-new AES Extreme Ultra is the latest heavy-duty machine from AES and is our most popular machine. With its strong body structure and advanced configuration, the AES Extreme Ultra is a powerhouse for both nesting and single-part processing. It allows for flexibility in production with the ability to perform different applications on a single machine. The AES Extreme Ultra is available in nine different sizes so the entire set-up can be tailored to suit your individual manufacturing process.
Our standard installation includes the machine, our Cadmus Manufacturing Software and a selection of boring and routing tools specific to each customer's requirement. Cadmus comes with a standard product library customized for each individual customer. Once the installation is completed, our customers are able to use the machine to manufacture all of the products in their library from day one, and all their tools are set up for optimum performance.
The AES Extreme Ultra comes with –
- 21” TFT monitor
- Automatic centralised lubrication system.
- Customisable drilling unit options
- Rotary tool magazine
- All Axis drive controlled by high-speed Servo motors
- Highest quality HSD spindle motors with different speed/power options
- Vacuum system to ensure precise positioning and clamping with multiple zones
Numerous options and configurations are available, including –
- Different loading and unloading options to ensure maximum productivity and speed, see AES Extreme Ultra-Line
- Upgradable rotary tool changer with 8, 12 or 16 positions
- Vacuum bed upgrade from Phenolic to Aluminium
- Upgrade vacuum pump size, quantity or manufacturer
- Auto bed cleaning and offloading unit
- Safety enclosures and barriers for safe operation
- Choose automatic loading or offloading options
Recent Customers
O Gríofa Woodcraft - Doonbeg, Clare
We sold our 1st AES Extreme machine to Owen Griffin (O Gríofa Woodcraft) in 2018 where it is used to manufacture a wide range of products from cabinetry to pre-hung door units. Owen's Extreme CNC Router is a 2100 x 2800mm machine which includes our Cadmus Manufacturing Software and a comprehensive product library for panel processing, with a solution for the automated processing of fire doors and pre-hung door units. Owen's well-timed investment brought automation and significant growth to this County Clare business which has gone from strength to strength since that initial investment in 2018.
Bandon Kitchens - Bandon, Cork
Bandon Kitchens bought their 1st CNC Router from us in 2023. Declan Sheehan the owner, a seasoned Kitchen maker and seller has been producing high-quality bespoke furniture for many years. Declan purchased our Extreme Ultra machine, along with our Cadmus Software. The Extreme Ultra is now our most popular CNC Router, ideally suited to small and mid-sized manufacturers. Together with our Cadmus software, it brings automation and a high level of organisation and production to any manufacturing environment. Even customers with no computer or CNC experience, are up and running in no time.
Delmer Kitchens - Newbridge, Kildare
The new AES Extreme Ultra came to market in 2022, with Justin Delmer as our 1st client for this new and improved model. Justin and his team manufacture a wide range of high-quality bespoke kitchens and furniture. The Extreme Ultra was installed with a comprehensive tooling package and our Cadmus Manufacturing Software with a library of products customised to Justin's requirements. Training was provided by Fergus Hogan, our software and applications specialist and as with all our customers, Justin was up and running for day one, with automated production of a comprehensive product range.
Specification
| Extreme Ultra | 1325 | 1336 | 1632 | 1640 | 2128 | 2132 | 2136 | 2140 | 2157 |
| Working Capacity (mm) | 1300 x 2500 | 1300 x 3600 | 1600 x 3200 | 1600 x 4000 | 2100 x 2800 | 2100 x 3200 | 2100 x 3600 | 2100 x 4200 | 2100 x 5700 |
| Table Material | Phenolic (High Pressure Laminate) - (with Aluminium Table Option) | ||||||||
| Tool Changer | Rotary - 8 positions (Upgradeable to 16 positions) | ||||||||
| X - Y Axis Speed (m/min) | 80 | ||||||||
| Z Axis Speed (m/min) | 20 | ||||||||
| Travel of Z Axis (mm) | 200 | ||||||||
| Router Motor | HSD - 9kW ( upgradeable to 12kw) | ||||||||
| Max Router Speed (RPM) | 24,000 | ||||||||
| Boring Unit | HSD - 10 Vertical Drills (options available including horizontal drilling and Sawing) | ||||||||
| Lubrication System | Yes - Centralised Automatic | ||||||||
| Vacuum | Eurovac 140 m3 | Eurovac 250 m3 | Eurovac 140 m3 | Eurovac 250 m3 All Vacuum Pumps upgradeable to Becker | 2 X Eurovac 250 m3 | ||||
| Vacuum Zones | 2 | 4 | 6 | 8 | 10 | ||||
| Installed Power (kW) | 30 | ||||||||
| Length (L) (mm) | 3,670 | 4,870 | 4,370 | 5,170 | 3,970 | 4,370 | 4,870 | 5,370 | 7,750 |
| Width (W) (mm) | 3,080 | 3,380 | 3,880 | ||||||
| Working Height (H2) (mm) | 1,130 | ||||||||
| Approx Weight (KG) | 3,750 | 4,250 | 4,150 | 4,350 | 4,650 | 5,250 | 5,600 | 6,150 | 7,150 |
Safety
Safety considerations are a critical part of the machine design and operation. Each safety feature is CE compliant to minimize risks yet ensure maximum operating performance. Safety features include –
- Physical barriers
- Light guards
- Safety rails
- Safety mats
- Smart bumpers
- Laser area scanning
